Soft Robots: Has Their Time Come?

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image: University of Toronto

When I first saw a room full of soft robots I was a little freaked out. A bunch of guys standing over what looked like colostomy bags or oversized centipedes as they navigated an obstacle course. It was hard to see the potential in it, but when I took a closer look I realised soft robots were the missing link in the computational evolutionary chain. The biggest problem we have with robots — whether they’re on industrial production lines, in homes, offices, airports — they’re too rigid. They’re parodies, robots that look like robots, instead of assuming the contours, movements, materials of nature, which is where they should be heading. Think adaptable, flexible, dexterous, able to go places rigid robots can’t — and safer. Hence soft robots. (Here’s the piece I wrote more than two years ago for Reuters) 

There’s been huge progress in the limbs, skin, movement and energy sources of soft robots. But there’s still a long way to go. For example, soft robots by definition have soft outer layers, and those layers need to stretch and adapt like the outer layers of the animals they loosely mimic. They also need to be energy-sensitive, since soft robots are (usually) self-contained, untethered things that rely on portable electronics for power — if that. 

Researchers at Carnegie Mellon University have developed such a material that can adapt its shape in response to its environment — shape-morphing, in the words of the researchers. Carmel Majidi, an associate professor of mechanical engineering who directs the Soft Machines Lab at Carnegie Mellon is quoted as saying:  “Just like a human recoils when touching something hot or sharp, the material senses, processes, and responds to its environment without any external hardware. Because it has neural-like electrical pathways, it is one step closer to artificial nervous tissue.” (You can see some videos of the material in action here.) 

The composite, which is made up of liquid crystal elastomers (LCEs, a type of the LCD you see in flat panel displays but linked together like rubber) and liquid metal gallium indium, is also resilient and, to an extent, self healing:

“We observed both electrical self-healing and damage detection capabilities for this composite, but the damage detection went one step further than previous liquid metal composites,” explained Michael Ford, a postdoctoral research associate in the Soft Machines Lab and the lead author of the study. “Since the damage creates new conductive traces that can activate shape-morphing, the composite uniquely responds to damage.”

The researchers believe the material could be used in healthcare, clothing, wearable computing, assistance devices and robots, and space travel.

Another problem with soft robotics relying on soft actuators is that they tend to be bulky. Soft robots need to move and do stuff, and often this is done by pumping air or fluids through chambers. One — the colostomy bag lookalike — moved around in this way, and it was effective but took up a lot of space — a pump or something like it is usually required, which keeps them tethered and unwieldy. Researchers at UC San Diego reckon they have a solution in creating soft actuators that are controlled not by air or fluid but by electricity. (h/t Nanowerk)

If that sounds like a step backward, the point here is less that they’re using electricity, but are using material that is used for artificial muscles in robots, the LCEs I mentioned above. As with the CMU researchers, the UC San Diego team focused on how LCEs change shape, move and contract in response to stimuli such as heat or electricity. They sandwiched three heating wires between two thin films of LCE. The material was then rolled into a tube, pre-stretched and exposed to UV light. Each heating wire can be controlled independently to make the tube bend in six different directions, as well as contracting. 

The researchers built an untethered, walking robot using four actuators as legs. This robot is powered by a small lithium/polymer battery on board. They also built a soft gripper using three actuators as fingers. The thing was slow — each leg takes about 30 seconds to bend and contract, but they’re working on ways of speeding it up. 

Movement of soft robotics is a challenge. There’s lots of biomimicry involved, where researchers seek inspiration from land and sea creatures. Researchers at the University of Toronto have created a miniature robot that can crawl like an inchworm. This uses electrothermal actuators (ETAs), devices made of specialized polymers that can be programmed to physically respond to electrical or thermal change. A robotic inchworm in itself isn’t that novel— I saw one up the road at NUS here in Singapore a couple of years ago  — but the Toronto folk say theirs is different largely because it’s more efficient. And, I’d have to say, more like a real inchworm. They say their approach can be applied to other movements, including the wings of a butterfly. 

Their goal: to see it in clothing. “We’re working to apply this material to garments. These garments would compress or release based on body temperature, which could be therapeutic to athletes,” says Hani Naguib director of the Toronto Institute of Advanced Manufacturing, and the manufacturing robotics lead of U of T’s Robotics Institute. The team is also studying whether smart garments could be beneficial for spinal cord injuries.

There are other announcements — all of them in the past few weeks — that suggest major progress in this field: 

  • A Florida State University research team has developed methods to manipulate polymers in a way that changes their fundamental structure (think caterpillar turning into butterfly);
  • Soft robots could get smarter at solving everyday tasks after a team from MIT and Tsinghua University have developed a “soft finger” with embedded cameras and deep learning methods to allow the robot to better understand and manipulate their position, environment and items in it; 
  • Researchers from Linköping University in Sweden have come up with a way to fabricate soft microrobots from a single design process, hopefully making it easier to use soft robots in minimally invasive surgery or drug delivery. The researchers, intriguingly, say they “are now working on soft robots that function in air.” 

Look, I don’t think these things are going to find their way out of the lab any time soon. But clearly serious headway is being made. And in the end if it’s seen as commercially viable we’ll see big players get involved. So far there are a few players: Breeze Automation of San Francisco (a piece on them here from TechCrunch), and Fusion Fund, which says it’s interested in funding entrepreneurs using soft robots for “task automation beyond the capacities of current robotics technology.” It see soft robotics beyond industrial manufacturing — and I think they’re probably right. Soft robots will thrive in places either humans (and other devices) can’t get to — think search and rescue, like a Thai cave to reach stranded boys, or in interacting with humans safely and in an engaging way (a robot that can hug or catch a falling person, anyone?) and in miniature — hard to reach places inside an engine, inside a blood vessel, or in water. 

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